Ecocem France
Commissioning expected date
ACT is a scalable breakthrough cement technology that combines a range of technical innovations with the use of widely available low-carbon materials for rapid and competitive decarbonisation of cement production by as much as 70%,
Ecocem's ACT (Advanced Cement Technology) is a low-carbon cement technology developed by Ecocem Ireland, a company specializing in the production of ground granulated blast-furnace slag (GGBS), a sustainable alternative to traditional Portland cement. Ecocem ACT is a blended cement that contains a high proportion of GGBS, which reduces the overall carbon footprint of the cement production process.
Here's a detailed description of Ecocem's ACT technology:
1. Raw materials: Ecocem ACT is produced by blending Portland cement clinker with GGBS, a byproduct of the steel industry. GGBS has excellent cementitious properties and is produced at a much lower carbon intensity than clinker. The use of GGBS in Ecocem ACT reduces the carbon footprint of the cement by up to 80% compared to traditional Portland cement.
2. Manufacturing process: The manufacturing process of Ecocem ACT involves grinding the blended raw materials (clinker and GGBS) together to a fine powder, which is then mixed with gypsum to adjust the setting time. This process is more energy-efficient and has lower emissions compared to the traditional cement production process, which involves heating limestone, clay, and other materials at high temperatures to form clinker.
3. Performance: Ecocem ACT has superior performance characteristics compared to traditional Portland cement. It provides improved workability, durability, and resistance to aggressive environments, such as exposure to chlorides and sulfates. This makes it a suitable material for use in various construction applications, including concrete structures, roads, bridges, and marine infrastructure.
4. Environmental benefits: The use of Ecocem ACT in construction projects contributes to sustainable development and helps reduce the carbon footprint of the built environment. The high GGBS content in Ecocem ACT not only reduces emissions during production but also results in a more durable and long-lasting concrete, which reduces the need for maintenance and replacement. Additionally, the use of GGBS in Ecocem ACT helps divert waste from the steel industry and contributes to a circular economy.
In summary, Ecocem's ACT technology is an innovative low-carbon cement solution that combines the benefits of Portland cement and GGBS. It provides superior performance characteristics, reduces the carbon footprint of cement production, and contributes to a more sustainable built environment.
Link to the technique (Basic Information)
https://www.ecocemglobal.com/act/
Relevant alternative technique
Standard cement produced in rotary kilns typically consists of Portland cement, which is made by heating limestone and clay at high temperatures to form clinker. The clinker is then ground with gypsum to produce the final cement.
Project Leader
Ecocem France
Project coordinator
Niall O'Hare nohare@ecocemglobal.com
Project partners
Ecocem Materials Ltd.
Technology provider
Ecocem Materials Ltd.
Commissioning expected date
Ecocem's Dunkirk plant is a cement production facility located in Dunkirk, France. In 2018, the company announced a €250 million investment to upgrade multiple plants and increase their production capacities. The upgrade aimed to reduce the plants' energy consumption and CO2 emissions, as well as improve the quality of the cement produced. Hence, the investment costs include all plant upgrades.
Upgrading Ecocem's Dunkirk plant to enhance its production capacity and efficiency.to produce a ground granulated blast-furnace slag (GGBS).
https://www.ecocemglobal.com/fr/
Ecocem France, a subsidiary of Ecocem Materials Ltd., operates a ground granulated blast-furnace slag (GGBS) production facility in Dunkirk, France. In recent years, the company has invested in upgrading the Dunkirk plant to enhance its production capacity and efficiency. Here are some details about the Dunkirk plant upgrade: 1. Capacity expansion: The Dunkirk plant upgrade aimed to increase its production capacity to meet the growing demand for GGBS in the European market. The expansion project added a new production line, which increased the plant's overall capacity to 1.5 million tonnes per year. This upgrade made the Dunkirk facility the largest GGBS production site in Europe. 2. Energy efficiency: The upgraded Dunkirk plant features state-of-the-art equipment and technology that enhances its energy efficiency. The new production line is designed to minimize energy consumption and reduce greenhouse gas emissions during the manufacturing process. This contributes to Ecocem's commitment to sustainable production and reduces the environmental impact of its operations. 3. Product quality: The upgrade also focused on improving the quality of the GGBS produced at the Dunkirk facility. The new production line ensures consistent and high-quality GGBS, which meets the stringent requirements of the construction industry. This guarantees the performance and durability of concrete structures made with Ecocem's GGBS. 4. Market expansion: The increased production capacity and improved product quality of the Dunkirk plant enable Ecocem to expand its presence in the European market. The company supplies GGBS to various countries in Europe, including France, the United Kingdom, Ireland, the Netherlands, Belgium, and Germany. The Dunkirk plant upgrade supports Ecocem's growth strategy and helps the company maintain its position as a leading supplier of sustainable building materials. In summary, the Dunkirk plant upgrade has significantly increased the production capacity, energy efficiency, and product quality of Ecocem's GGBS facility in France. This supports the company's commitment to sustainable production and helps it meet the growing demand for low-carbon cement solutions in the European market.